This course develops students' competence and self-confidence as design engineers. Emphasis is on the creative design process bolstered by application of physical laws, and learning to complete projects on schedule and within budget. Synthesis, analysis, design robustness and manufacturability are emphasized. The subject relies on active learning via a major design-and-build project. Lecture topics include idea generation, estimation, concept selection, visual thinking and communication, kinematics of mechanisms, machine elements, design for manufacturing, basic electronics, and professional responsibilities and ethics. A required on-line evaluation is given at the beginning and the end of the course so students can assess their design knowledge.